Rising Labor Costs In Spinning Enterprises Increase Demand For Robots

< p > machine substitution is a good choice for textile and garment enterprises.

On the one hand, textile enterprises can improve production efficiency and improve product quality through the introduction of advanced equipment and technology; on the other hand, textile enterprises can also eliminate redundant labor force and save costs by intelligent and automatic production.

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< p > < a href= > //www.sjfzxm.com/news/index_c.asp > > China Textile Import and Export Chamber < /a > has carried on the investigation to the textile enterprise "machine substitution" situation.

Jiangsu Shuang Shan Group uses the foreign fiber detector to save nearly 200 people every year.

Because of the high demand for yarns in the market, the Jiangsu Shan Shan Group has invested 5 million yuan to purchase 10 spinning spun foreign fibers in order to improve its competitiveness.

In the past, foreign fibers were manually picked up, and each person picked 300 kilograms a day, and the quality was difficult to guarantee. Now, using a foreign fiber detector, a car can detect about 6 tons of cotton a day, which can save about 25 people, and guarantee the elimination rate of foreign fiber. The annual wage savings can reach 4 million yuan and nearly 200 people are saved.

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< p > reporter has learned that in the past two years, the Shan Shan Group has invested nearly 7 million yuan, and imported 4 foreign advanced Saville automatic winders and 2 domestic automatic winders, which not only improved the output and quality of the products, but also greatly reduced the number of workers employed.

At present, there are 60 workers in the group's cotton spinning factory, 116 people in weaving factories, and 16 looms in the weaving factory. The number of workers has dropped from 400 at the beginning of the year to 372 now.

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< p > > a href= "//www.sjfzxm.com/news/index_c.asp" > Jiangsu Lian FA textile > /a > using automatic wear machine to save 80 people.

In recent years, Jiangsu Lian FA textile Limited by Share Ltd has invested 8 million yuan to introduce automatic blanking equipment, replacing manual feeding and feeding to automatic feeding and feeding.

At present, 43 dyeing machines in the first dyeing mill have been used automatically (including 2560, 2260 large cylinders), and the new equipment is far faster than manual conveying. The artificial labor has been reduced from 12 to 4 now, and the labor intensity of workers has been greatly reduced.

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< p > > a href= "//www.sjfzxm.com/news/index_c.asp" > weaving > /a >, the enterprise imported automatic wear machine to realize automatic wear of heald wire, stop film and reed. The original manual wear comprehensive yield was 8000 yuan / person. Now it automatically wears 65000 persons / people, the efficiency is increased by 8 times, 80 people are saved, and the speed of jet weaving locomotive is increased from 220 to 750 rpm, and the output is increased 3.5 times, and 320 people are saved.

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< p > Shandong Binzhou Huafang Limited by Share Ltd uses automation equipment to increase production efficiency by more than 30%.

The company adopts automation on printing and dyeing equipment, such as automatic ignition device for pre processing singeing process, no need of manual ignition by hand, and automatic ignition production when retrieving incoming orders, which saves manpower, safety and reliability.

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< p > the application of alkali concentration automatic control system in the desizing process can automatically arrange the alkali according to the input information of the cloth process. It not only saves the alkali distribution workers, but also ensures the accuracy of the alkali distribution.

The application of these automation equipment and technology can increase the production efficiency of China spinning by more than 30%.

The new equipment with higher automation level is about 1.5 times higher in price than ordinary equipment, and the comprehensive production efficiency will be recovered in 1~3, and the comprehensive benefits it brings will be far greater than that of investment.

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