"Machine Substitution": Helpless Choice

< p > in recent years, the cost of labor has increased so that a target= "_blank" href= "//www.sjfzxm.com/" > textile < /a > enterprises feel the pressure of operation. Many textile enterprises begin to look for ways to reduce labor costs.

"Machine substitution" is a good choice for textile < a target= "_blank" href= "//www.sjfzxm.com/" > clothing < /a > enterprises.

On the one hand, textile enterprises can improve production efficiency and improve product quality through the introduction of advanced equipment and technology; on the other hand, textile enterprises can also eliminate redundant labor force and save costs by intelligent and automatic production.

< /p >

< p > China Textile Import and export chamber has carried out an investigation into the "machine substitution" of textile enterprises.

Jiangsu Shuang Shan Group uses the foreign fiber detector to save nearly 200 people every year.

Because of the high demand for yarns in the market, the Jiangsu Shan Shan Group has invested 5 million yuan to purchase 10 spinning spun foreign fibers in order to improve its competitiveness.

In the past, foreign fibers were manually picked up, and each person picked 300 kilograms a day, and the quality was difficult to guarantee. Now, using a foreign fiber detector, a car can detect about 6 tons of cotton a day, which can save about 25 people, and guarantee the elimination rate of foreign fiber. The annual wage savings can reach 4 million yuan and nearly 200 people are saved.

Reporters learned that in the past two years, the two hills group has invested nearly 7 million yuan, the introduction of 4 foreign advanced Saville automatic winding machine, 2 domestic automatic winding machine, not only improve the product yield and quality, but also greatly reduce the number of labor.

At present, there are 60 workers in the group's cotton spinning factory, 116 people in weaving factories, and 16 looms in the weaving factory. The number of workers has dropped from 400 at the beginning of the year to 372 now.

< /p >

< p > Jiangsu's textile automatic wear machine saves 80 people.

In recent years, the a href= "http://js.sjfzxm.com" > Jiangsu < /a > Lian FA textile Limited by Share Ltd has invested 8 million yuan to introduce automatic blanking equipment, replacing manual feeding and feeding to automatic feeding and feeding.

At present, 43 dyeing machines in the first dyeing mill have been used automatically (including 2560, 2260 large cylinders), and the new equipment is far faster than manual conveying. The artificial labor has been reduced from 12 to 4 now, and the labor intensity of workers has been greatly reduced.

In weaving aspect, the enterprise introduced automatic wear machine to realize the automatic wire feeding, stopping, and reed. The original manual wear was 8000 yuan / person. Now it automatically wears 65000 persons / people. The efficiency is increased by 8 times and the labor is saved by 80 people. The speed of jet weaving locomotive is increased from 220 to 750 rpm, and the output is increased by 3.5 times, and 320 people are saved.

< /p >

< p > Shandong Binzhou Huafang stock (600448, stock bar) Co., Ltd. uses automation equipment to increase production efficiency by more than 30%.

The company adopts automation on printing and dyeing equipment, such as automatic ignition device for pre processing singeing process, no need of manual ignition by hand, and automatic ignition production when retrieving incoming orders, which saves manpower, safety and reliability.

The application of alkali concentration automatic control system in the desizing process can automatically distribute the alkali according to the input information of the cloth process, which not only saves the alkali distribution workers, but also ensures the accuracy of the alkali distribution.

The application of these automation equipment and technology can increase the production efficiency of China spinning by more than 30%.

The new equipment with higher automation level is about 1.5 times higher in price than ordinary equipment, and the comprehensive production efficiency will be recovered in 1~3, and the comprehensive benefits it brings will be far greater than that of investment.

< /p >